Identifying and Resolving Anilox Roller Problems
From the first sign to targeted action: prevent quality loss, downtime, and unnecessary damage.
Assess Your Anilox Problem
Recognize the sign, choose the right approach.
Defects on an anilox roller can develop gradually or suddenly. Recognize the signs and act quickly to choose the appropriate cleaning, inspection, or replacement.
Keep an eye on
Take immediate action
Tiger Stripes
Fine, parallel scratches on the rolling surface.
Take immediate action
Score lines
Thin lines running across the print or roll.
Not every problem is the same.
However, acting quickly is often crucial.
Defects on an anilox roller can develop gradually or suddenly. Recognize the signs and act quickly to choose the appropriate cleaning, inspection, or replacement.
- Herken de symptomen op tijd
- Bescherm drukkwaliteit en levensduur
- Kies een aanpak die past bij de oorzaak
Recognizing signs early on.
Ink transfer issues, streaks, color variations, or stubborn contamination can have various causes. Don’t just look at the visible result; also consider the condition of the anilox surface and the cleaning process.
First, identify the cause; then take the appropriate action.
We assess the type of contamination or damage, its severity, and the roll's history. This helps prevent a cleaning effort from merely shifting the problem elsewhere, or a roll that can be repaired from being unnecessarily scrapped.
Frequently Asked Questions
What are the most common anilox roller problems?
How can I tell if an anilox roller is clogged?
What is the best way to clean an anilox roller?
How often should an anilox roller be cleaned?
Can you repair an anilox roller?
When should you call on us?
Please contact us if print quality deteriorates, if cleaning does not yield satisfactory results, or if you suspect that the surface is damaged. An early assessment often prevents unnecessary downtime.
Please include the following, if possible: photos of the roll, a sample of the printed image, the inks used, and the final cleaning steps. This will help us make our initial assessment faster and more accurate.
Are you unsure about the condition of your anilox roller?
We'll help you pinpoint the problem and work with you to determine the best course of action: targeted cleaning, inspection, repair, or replacement.