Anilox roller Identify and solve problems.

Identify it. Fix it. Keep printing.

Common Anilox Roller Problems

Are you experiencing clogged cells, poor ink transfer, or color deviations? On this page, you can identify the most common anilox roller problems and find out which cleaning solution is right for your situation.

spots on the anilox roller
Spots
Keep an eye on

Spots

Irregular, blurry, or cloudy areas.

Lime
Keep an eye on

Lime

Round, chalky droplets arranged in horizontal lines.

Fine scratches on anilox rolls that negatively influence print quality
Tiger Stripes
Take immediate action

Tiger Stripes

Fine, parallel scratches on the rolling surface.

Starch
Keep an eye on

Starch

A dull, tough layer that reduces cell volume.

Aluminum
Keep an eye on

Aluminum

Dull, grayish streaks or a metallic sheen.

Score lines
Take immediate action

Score lines

Thin lines running across the print or roll.

(Under)corrosion
Cannot be cleaned

(Under)corrosion

Dull, pitted areas; permanent damage.

Frequently Asked Questions

What are the most common anilox roller problems?

Clogged cells, poor ink transfer, color deviations, streaks, limescale, starch residue, score lines, and corrosion.

Reduced ink transfer, color variations, streaks, or insufficient coverage may indicate dirty or clogged cells.

That depends on the type of contamination. Limescale, starch, aluminum, ink residue, and corrosion each require a different cleaning approach.

Depending on production, ink type, and contamination. Regular inspections help prevent quality issues. You can find more information about our cleaning routine in this blog.

In some cases, targeted cleaning can restore the roller; physical damage such as deep score lines requires evaluation. In cases of corrosion, the damage is irreparable. 

Can't find the problem?

Send us a photo and description of your anilox roller issue. We'll help you determine which cleaning solution is right for your situation.