Keep an eye on

Lime

Calcium can be identified by round, chalky “droplets” that appear in horizontal lines across the roller surface. These deposits reduce cell volume and disrupt ink transfer.

calcium deposits on the anilox roller
Calcium on an anilox roller
During the treatment: the mineral deposits visibly dissolve, and the surface regains a uniform appearance.
Result after cleaning

How does it arise?

  • Limescale buildup caused by hard water, ink components, or insufficient rinsing after cleaning.
  • It can also be caused by chemical reactions between cleaning agents and mineral deposits.
What to do.
  • Perform additional manual cleaning using a specialized product that dissolves mineral deposits.
How to use it?
  1. Spray a small amount of Flexoclean Limescale Buster directly onto the affected area and onto the included power sponge.
  2. Rub the power sponge thoroughly into the grid roller and let the product sit for up to 10 minutes./li>
  3. Then treat the surface again with the power sponge.
  4. Rinse the embossing roller with clean water or use the machine's rinse cycle.
  5. After rinsing, dry the roller with a clean cloth.
  6. For heavier soiling, repeat the steps above.

Note: Make sure Limescale Buster does not dry on the grid roller.

Recommended Product

Flexoclean Limescale Buster

Specialized cleaner for periodic manual cleaning. Use with the included Flexoclean power sponge.

Always wear the appropriate personal protective equipment (PPE) when using cleaning products.

Cleaning Process & Results

During the treatment, the limescale deposits visibly dissolve, and the surface takes on a uniform appearance. Persistent buildup may indicate water quality issues or insufficient cleaning frequency.

Tip – Prevent limescale buildup by using soft water and rinsing thoroughly after each cleaning cycle.

Related issues

Keep an eye on

spots on the anilox roller
Keep an eye on

Spots

Irregular, blurry, or cloudy areas.

Keep an eye on

Starch

A dull, tough layer that reduces cell volume.

Keep an eye on

Aluminum

Dull, grayish streaks or a metallic sheen.

View the solution →

act immediately

cannot be cleaned

Fine scratches on anilox rolls that negatively influence print quality
Take immediate action

Tiger stripes

Fine, parallel scratches on the rolling surface.

Take immediate action

Score lines

Thin lines running across the print or roll.

Cannot be cleaned

(Under)corrosion

Dull, pitted areas; permanent damage.

Are you unsure about the condition of your anilox roller?

Please contact us if the print quality deteriorates, if cleaning does not yield satisfactory results, or if you suspect that the surface is damaged. We’ll help you pinpoint the problem and work with you to determine the best course of action: targeted cleaning, inspection, repair, or replacement.

Please include the following, if possible
Photos of the roll
An example of the printed image
The inks used
The final cleaning steps

This allows us to make the initial assessment faster and more targeted.